Sketch copyright © 1997 Richard Servideo

The Horton Dome
Westford, Vermont

If you have found us through the PBS Building Big Domes page, check out the rest of our site at http://www.hortondome.com/dome

Here are some questions I have been asked my dome building experience, along with my answers


  • Why a dome?
  • Is this a "do it yourself" project
  • Who did the design work?
  • I think I saw something on your web site about a Timberline kit - can you tell me more about them and their role in your project?
  • Why did you select a Timberline dome?
  • Why the Blue Maxx poured in place foam block foundation
  • Did you have to be trained to install the Blue Maxx foundation
  • How are you insulating all those triangles
  • Do you have a ventilation plan?
  • What is the nature of the site
  • Could you give me a brief explanation of what an "Intermittent Sand Filter Septic System" is? Never heard of such a thing.
  • Can you hang stuff on the walls of a dome?
  • Based on your experience, would you do it again?
  • How did you ever do all this?

  • Why a dome?

    Is this a "do it yourself" project, or are you working with a general contractor/builder?
    This is a massive "Do it yourself" project. I am general contractor/carpenter. I will probably also do some wiring and sheet-rock. I hired out the footings, but stacked the Blue Maxx blocks and poured them with my crew (myself, my wife, my 14 year old son, 16 year old daughter, and friends.) We did all the work on the main floor decking, and assembled the Timberline dome kit.

    I also hired out the excavating and the shingles.

    Who did the design work?
    The dome shell and extensions are a stock Timberline Domes 40 foot diameter 5/8 dome. The inside layout was entirely our design. One of the great features of a dome is that the shell is entirely self supporting, so the interior can be any design you want. The interior floor space of our dome will be around 2300 square feet.

    This was the second home we have designed so we had some concept of space. We did employ a local structural engineer to be sure our internal floor structure was properly supported.

    Timberline offers a design service that I would recommend to anyone considering a custom interior design. The slope of the dome roof and extensions require some special consideration. It is not as simple as laying out a floor plan.

    I think I saw something on your web site about a Timberline kit - can you tell me more about them and their role in your project?
    We bought the dome shell from Timberline. They supplied us all the shell structural members (metal hubs, 2x8 struts and studs), and the triangular skylights. We also bought the Timberline extension kit. There are a large number of compound miter cuts in the shell and having them pre-cut was an enormous time saver. We supplied our own plywood sheeting, but they would have pre-cut those also. Each sheet gets cut on the diagonal into 2 triangles.

    I have been extremely impressed with the engineering and quality of the Timberline kit. The hubs and struts just bolt together. We had the basic shell structure standing in 2 and a half days. The compound mitre studs and t-blocking fit perfectly.

    Why did you select a Timberline dome?
    In the summer of '96, we took an around the country train trip and visited 4 dome kit manufacturers. We saw Timberline, Oregon Dome, GDI (Michigan) and Natural Space. We visited models and real homes of all 4. Based on what we saw, we preferred a hub and strut system over the panelized system, because we could assemble it ourselves, on site and wouldn't need a crane to erect it. That left Timberline and Natural Spaces.

    The swing factor for us was that we wanted a sheet-rock interior. The Natural Spaces homes all had wood on the inside of the dome shell triangles. The reason seemed to be that their strut construction (two struts with plywood between) left the interior strut free to float around and it needed the wood inside to stabilize it. The seams of sheet-rock would crack.

    The Timberline system has only one strut, tightly held in place by flanges and bolts. The Timberline dome I visited had sheet-rock that didn't have cracks in the seams between triangles. I guess that is what sold us.

    The Natural Spaces design allows more room for insulation, but I believe that the Icynene sprayed in foam product I am using will provide plenty of insulating value in my Vermont location. (see the question on insulation)

    Why the Blue Maxx poured in place foam block foundation
    There were a number of reasons we chose the Blue Maxx blocks.

    Did you have to be trained to install the Blue Maxx foundation
    Yes, training is needed. We arranged for an on-site training session the day our blocks arrived. In about 3 hours, we were proficient at correctly installing the blocks, even the adjustable angle corners. It then took us a week to stack the blocks in place. We also had experienced help when it came time for the pour. Although we might have been able to do it ourselves, it was very reassuring to have help. The blocks performed as advertised and we had no problems. We did have one close call where we had placed the block seams too close together, but they held.

    How are you insulating all those triangles
    We are using Icynene spray foam insulation. The Icynene product is R 4.0 per inch. The struts in our dome shell are 2x8's (due to snow loading) so we will get nearly R30 in the dome shell. Since Icynene fills in all the air leaks too, it actually gives you a higher effective R value So I expect to be quite warm. With a sprayed in insulation, I won't need to cut all those triangular pieces of fiberglass or rigid foam. The down side, is that I have to hire out the installation. It is not a do it yourself product.

    Do you have a ventilation plan?
    The combination of the Blue Maxx blocks, Dome shell, and Icynene seems to have great promise for heating efficiency. I also expect it to be very "tight" from an air change point of view. To keep the air healthy in the living space, I plan to install a VanEE heat recovery ventilator, that would exhaust air from the bathrooms (4) and the kitchen, and feed air back into the bedrooms and living room.

    What is the nature of the site
    Our site is in a rural community of 1800 people. It is located in the village center, but is on 8 acres and is fairly secluded. From the cupola windows, we will have about a 200 degree panorama of pastoral Vermont with the mountains in the background. The soil conditions are solid ledge 18" below ground. We blasted out the cellar hole and driveway (about 3000 cu ft of rock).

    Could you give me a brief explanation of what an "Intermittent Sand Filter Septic System" is? Never heard of such a thing.
    Picture an 18x20 foot sand box, 4 feet deep. The effluent from your septic tank is distributed (pumped) through a pipe system across the top. I trickles down through the sand where a bacterial process decomposes it. The remaining liquid is collected in a pipe and fed to another tank, in my case a siphon (in other systems a pump tank). When the siphon is full, it flushes like a toilet down to my leach field. The benefit is that this system can be used in marginal soil conditions.

    Can you hang stuff on the walls of a dome?
    Yes. My dome is a 5/8 sphere. The first row of triangles, those that make up the exterior walls of the main floor, is nearly verticle. In fact, some of them lean out a little. We have a kitchen cabinet hanging on these triangles.

    On the upper level the shell wall does lean in, but you still have verticle interior walls. I have teenagers and they like to decorate with posters. Posters held with push pins or tape (my son loves duct tape but it is tough on paint) will hold posters at most any angle.

    Based on your experience, would you do it again?
    Yes. Puttering around the house has always been our hobby. We are enjoying the process. I have a desk job, so having a project that allows you to see concrete progress is very fulfilling.
    How did you ever do all this?
    I have asked myself this question a lot since we have completed the bulk of the work. The answer that finally came to me was this.

    First, create in your mind a picture of your home in it's completed form. A detailed picture that you can drive up to and walk around in your head; really "see it". Bring up this image every day, especially when the task seems enormous. Enjoy living in it.

    Second, take one step at a time, and relish in each accomplishment. One project will build on another, and before long, you will see that picture in your mind take shape and become real. Go for it!! The sense of pride and accomplishment you feel looking at your new home is tremendous.


    This site created and maintained by Ted Horton (ted at hortondome . com)

    All information and photos in this site are Copyright © 1997 Ted Horton.